How to Replace a Pull Cord (Recoil Starter Rope)
Broken pull cord? Here's how to rewind and replace the starter rope on your small engine.
handyman Tools & Materials Needed
- checkReplacement starter rope (correct length and diameter)
- checkSocket set or screwdriver
- checkNeedle-nose pliers
- checkLighter or match
- checkWork gloves
Disconnect the spark plug wire.
Remove the recoil starter assembly — usually 3-4 bolts on top of the engine shroud. Lift the whole assembly off.
If the old rope is still partially attached, note how it's wound and tied. Take a photo.
Remove the old rope from the pulley. If the rope broke inside, you'll need to pull the broken piece out of the pulley.
Wind the recoil spring: rotate the pulley counterclockwise (for most engines) about 6 full turns to pre-load the spring. Hold the pulley in position.
Thread the new rope through the hole in the housing, through the pulley hole, and tie a knot in the end. Melt the rope end with a lighter to prevent fraying before knotting.
Let the pulley slowly retract while guiding the rope to wind evenly. Don't let it snap back — the spring could come loose.
Thread the other end through the starter handle and tie a knot. Test the pull action — it should pull out smoothly and retract fully.
If the rope doesn't retract fully, add one more turn of pre-load to the spring. If it's too tight to pull out, remove a turn.
Reinstall the starter assembly on the engine. Test pull several times before reconnecting the spark plug wire.
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