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How to Replace a Cracked Fuel Line

Dried, cracked fuel lines cause leaks and performance issues. Here's how to replace them safely.

handyman Tools & Materials Needed

  • checkNew fuel line (matching diameter)
  • checkUtility knife or hose cutter
  • checkPliers
  • checkFuel-safe clamps (optional)
  • checkDrain pan
  • checkRags
1

Turn off the fuel valve or clamp the fuel line near the tank. Disconnect the spark plug wire.

2

Place a drain pan underneath to catch any fuel that spills when you disconnect the old line.

3

Note how the fuel line is routed — take a photo. Note which end connects to the tank and which to the carburetor.

4

Pull or slide the old fuel line off the fittings. If it's stuck, gently twist while pulling. Cut it off if it won't budge.

5

Measure the old line and cut your new line to the same length. Use the same inner diameter — bring the old line to the parts store to match it.

6

Slide the new fuel line onto the fittings. Push it on at least 1/2 inch past the barb or nipple. If the fittings have barbs, push past both barbs.

7

If using clamps, slide them on before connecting and position them over the barbs after the line is seated.

8

Open the fuel valve and inspect every connection for leaks. Let it sit for a few minutes — some leaks are slow.

9

Reconnect the spark plug wire. Start the engine and check for leaks again while running.

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